Removal and installation of a pedal of coupling. Mazda 3 (since 2003 release)
Mazda 3 since 2003
1. Operation and maintenance of the car
2. Engine
3. Transmission
3.1. Coupling
3.1.1. General information
3.1.2. Check and adjustment of a pedal of coupling
3.1.2.1. Adjustment of height of provision of a pedal
3.1.2.2. Check and adjustment of a free wheeling of a pedal of coupling
3.1.2.3. Verification of the provision of switching off of coupling
3.1.2.4. Removal and installation of a pedal of coupling
3.1.2.5. Removal and installation of tubes of a hydraulic actuator of coupling
3.1.2.6. Removal and installation of the main cylinder of the drive of switching off of coupling
3.1.2.7. Removal, check and installation of coupling
3.2. Mechanical transmission
3.3. Automatic transmission
3.4. Driving mechanism
3.5. Tables
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
 








3-1-2-4-snyatie-i-ustanovka-pedali-scepleniya.html

3.1.2.4. Removal and installation of a pedal of coupling

Remove the panel of finishing of a combination of devices.
Remove the block of a combination of devices.
Remove the top part of the dashboard.
Remove a fork of a pusher of the main cylinder of coupling with a pin. Remove a clip and take out a pin from an opening.
Remove a coupling pedal.

Fig. 3.6. Coupling pedal components: 1 – nut; 2 – coupling pedal switch socket; 3 – coupling pedal switch; 4 – nuts of fastening of a pedal of coupling; 5 – clamp; 6 – fork axis; 7 – fork plug; 8 – nut of fastening of a rod of a fork; 9 – fork rod; 10 – fork; 11 – overlay of a pedal; 12 – coupling pedal


Disconnect the coupling switch socket. Turn off three nuts, remove a coupling pedal assembled with an arm.

Fig. 3.7. Removal of a spring of compression


Remove a spring of compression of a servomechanism. For this purpose, using the small screw-driver, remove an E-shaped ring then remove a spring of compression (fig. 3.7).
Install the plug of a fork of a pusher of the main cylinder of coupling. To apply jellied lubricant on an internal part of the new plug. Install the fork plug in a coupling pedal opening.
Install the first buffer of a pedal of coupling.
Establish an overlay of a pedal of coupling.
Establish a spring cover.
Install the coupling pedal servo-driver plug. Before installation apply jellied lubricant on an internal part of the new plug.

Fig. 3.8. Installation of plugs of a pedal of coupling


Apply jellied lubricant on both surfaces of two new plugs of a pedal of coupling and establish them in an opening of a pedal (fig. 3.8).
Establish a coupling pedal assembled in an arm of a pedal of coupling and fix by a bolt and a nut.
Inhaling moment: 36.8 N · m.

Fig. 3.9. Installation of a spring of compression


Apply jellied lubricant on the surfaces of contact of the plug and a spring of compression. Using nippers, establish an E-shaped ring and put into place a spring of compression of a saddle of a servomechanism (fig. 3.9).
Establish a coupling pedal assembled and fix by three nuts.
Inhaling moment: 18,6–22,5 N · m
Connect the coupling switch socket.
Apply jellied lubricant on the surfaces of contact of a pin and an opening of the plug of a fork of a pusher of the main cylinder of coupling. Connect a fork to a coupling pedal a pin. Establish a clip on a pin.
Establish the top part of the dashboard.
Install the block of a combination of devices.
Install the panel of finishing of a combination of devices.
Check and adjust a coupling pedal.

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3.1.2.3. Verification of the provision of switching off of coupling
following page"
3.1.2.5. Removal and installation of tubes of a hydraulic actuator of coupling




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